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HomeNews How To Remove A Lever Door Handle With Deadbolt Set

How To Remove A Lever Door Handle With Deadbolt Set

2025-11-11

Lever door handles with a deadbolt set are commonly used for entry doors that require both convenience and security. While the lever allows easy access and operation, the deadbolt adds an additional locking layer for safety.

However, when it’s time to replace, repair, or upgrade your hardware, removing the combination of a lever handle and deadbolt can seem complicated — especially when screws are hidden or mechanisms are interconnected.

This guide will walk you through how to remove a lever door handle with a deadbolt set step by step. The process applies to most modern entry hardware, including the reliable, precision-built designs from Hangfat Metal, known for durable and easily serviceable door hardware systems.


1. Understanding Lever and Deadbolt Combination Sets

Before removing, it’s important to know the structure of a lever handle with a deadbolt set.

ComponentFunction
Lever HandleThe main handle used to retract the latch
Latch AssemblyConnects the lever to the door frame strike
Deadbolt LockProvides additional locking security above the handle
Key CylinderOperates the deadbolt using a key
Interior Turn KnobAllows manual locking/unlocking of the deadbolt
Mounting Plate and ScrewsSecure the entire assembly to the door

Most combination sets are installed vertically — the lever below and the deadbolt above, sharing a single alignment line through the door’s face.


2. Tools You’ll Need

ToolPurpose
Phillips and flathead screwdriversTo remove visible or hidden screws
Allen wrench (hex key)To release lever set screws
Key (for keyed deadbolts)To unlock and rotate cylinder if required
Small pick or paperclipFor pressing detent pins
Plastic trim toolTo remove decorative covers without scratches
ClothTo protect finishes during disassembly

3. Step-by-Step: Removing the Lever Handle

Step 1: Unlock and Open the Door

Ensure the door is unlocked before starting. This allows both the lever latch and deadbolt to move freely and prevents internal binding.


Step 2: Locate the Detent Pin or Set Screw

Most Lever Handles are attached with either a hidden detent pin or a hex set screw.

  • Look at the neck of the handle (where it meets the round rose plate).

  • If there’s a small pinhole, it uses a spring-loaded detent. Insert a small flat screwdriver or paperclip into the hole while pulling the lever outward.

  • If there’s a hex slot, use an Allen wrench to loosen the set screw, then slide the lever off the spindle.

The lever should come off easily once the release is engaged.


Step 3: Remove the Rose Plate (Decorative Cover)

The rose plate hides the internal mounting screws.

  1. Gently pry around the edge of the rose using a flat screwdriver or plastic trim tool.

  2. Some models twist off instead of snapping, so rotate counterclockwise if needed.

  3. Once removed, you’ll see two screws holding the handle chassis to the door.

Remove those screws and separate both sides of the handle.


Step 4: Remove the Latch Assembly

To access the latch:

  1. Unscrew the two faceplate screws located on the door edge.

  2. Pull the latch mechanism out carefully.

  3. Set it aside for cleaning or replacement.

At this stage, the lever handle portion is fully detached.


4. Removing the Deadbolt Lock

Now, move to the upper part of the door to remove the deadbolt lock.

Step 1: Locate the Interior Screws

On most deadbolts, the interior thumb-turn plate hides two screws:

  • If screws are visible, remove them directly.

  • If no screws are visible, look for a removable cover plate around the turn knob. Use a flathead screwdriver to pop it off carefully.


Step 2: Separate the Interior and Exterior Deadbolt Assemblies

  1. After removing the screws, hold both sides of the deadbolt.

  2. Gently pull them apart — the exterior cylinder will slide out, revealing the cross-bore hole through the door.

  3. If the lock feels tight, wiggle gently while pulling; avoid using excessive force.


Step 3: Remove the Deadbolt Bolt Mechanism

  1. Unscrew the two screws on the edge plate of the deadbolt.

  2. Pull out the deadbolt bolt assembly completely.

  3. Check the bolt cavity for debris, dust, or misalignment before reinstalling a new one.


5. Common Challenges and Solutions

IssuePossible CauseSolution
Lever won’t releaseDetent pin not fully pressedApply gentle pressure while rotating lever slightly
Rose plate stuckPaint or dust buildupLoosen carefully with trim tool and twist motion
Deadbolt cylinder won’t budgeLock core jammedTurn key slightly to align tailpiece before removal
Screws strippedOver-tightened or rustedUse correct screwdriver size or replace screws
Handle reinstallation misalignedSpindle not centeredRealign latch hole and reinsert spindle evenly

Taking your time ensures the hardware comes apart cleanly without damage.


6. Reassembly or Replacement Tips

When reinstalling or upgrading:

  1. Insert the new deadbolt bolt into the door edge and secure with screws.

  2. Install the exterior and interior deadbolt components, ensuring the tailpiece fits through the bolt slot.

  3. Mount the lever latch assembly below and align both handles through the spindle hole.

  4. Tighten all screws evenly.

  5. Test the handle and deadbolt to confirm smooth operation before final tightening.

For best results, use Hangfat Metal lever and deadbolt sets — engineered for precision fit, reversible installation, and easy maintenance.


7. Maintenance Tips for Lever and Deadbolt Sets

  • Lubricate moving parts twice a year with silicone-based oil.

  • Tighten set screws periodically to prevent lever wobble.

  • Avoid harsh cleaners that can damage metallic finishes.

  • Check deadbolt alignment — it should slide smoothly into the strike plate without friction.

  • Replace worn springs promptly to maintain consistent handle tension.

Hangfat Metal hardware is designed with high-torque springs, solid spindles, and corrosion-resistant plating, ensuring long service life even in high-traffic applications.


8. Why Choose Hangfat Metal Lever & Deadbolt Sets

At Hangfat Metal, we manufacture professional-grade door hardware that combines mechanical precision, ease of maintenance, and refined aesthetics. Our lever and deadbolt systems feature:

  • Interchangeable core designs for quick removal and replacement

  • Hidden-fix installation systems for a modern, seamless look

  • Durable zinc alloy or stainless steel construction

  • Smooth spring-return handles with ergonomic comfort

  • Available finishes: matte black, satin nickel, polished chrome, and antique bronze

  • Lifetime-tested mechanical components for over 200,000 cycles

Whether for residential entrances, hotel rooms, or commercial facilities, Hangfat Metal’s lever and deadbolt sets deliver the perfect balance between security and sophistication.

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